Creating Accurate Overbend Form Stations

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Springback happens in all sheetmetal applications to various degrees. Determining the amount and location of this springback is the subject of die simulation and other forming analysis softwares such as Dynaform, FastForm, Autoform, and PAM-Stamp Specifically what these systems do is calculate a thing called a compensation model that, once deployed within the forming statons of a die, yields a "sprung-back" part that hopefully will springback to the part's nominal geometry. Up to now, there … [Read more...]

Blank Smoothing in FormingSuite

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After creating the blank in FormingSuite, you may see that when zooming in that the blank has jagged edges, particularly around the corners. If you plan to export the blank to your CAD software, consider smoothing the blank first to clean up the sharp edges. Once all of the steps up to and including completing the blank are finished, the "Smoothing" icon becomes available in the vertical toolbar. If that button is clicked a dialog box pops up offering different resolution options for the … [Read more...]

Filling Holes in FormingSuite

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Sometimes when you are creating a blank you will be working from a model that has holes that will be added farther down the production line. It is possible to make FormingSuite ignore those holes and treat the piece as a solid part before adding the mesh. After you import the part file, create the skin, and specify the material, the option to "Fill Holes" becomes active. After selecting this, a dialog box opens asking which holes you would like to select. Choose the holes by clicking directly … [Read more...]

How to Update Materials in FormingSuite

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By default, FormingSuite comes with a library of commonly used materials for easy analysis purposes. As you work through more customer projects however, you will ineviably come across a material that is not available in the library. FormingSuite makes it easy to add new materials to the Material Library however as long as you have the material information. From the launch screen, go to the menu bar along the top and open up the "Tools" dropdown menu. In the menu, select "Material Library". In … [Read more...]